The next Project Vault should protect America’s power grid

The Project Vault model to secure America’s electric power grid equipment makes strong strategic sense.

Project Vault, launched in February 2026, is a ~$12 billion public-private partnership (backed by a $10 billion EXIM loan plus ~$2 billion in private capital) that creates a demand-driven strategic reserve of critical minerals.

The Project Vault model to secure America’s electric power grid equipment makes strong strategic sense.

Project Vault, launched in February 2026, is a ~$12 billion public-private partnership (backed by a $10 billion EXIM loan plus ~$2 billion in private capital) that creates a demand-driven strategic reserve of critical minerals.

Manufacturers and OEMs commit upfront for access during disruptions, reducing reliance on volatile or adversarial supply chains (especially from China) without a traditional government-controlled stockpile like the Strategic Petroleum Reserve.

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From CFACT

By Dan Giamo

The United States is running short on the equipment that keeps its lights on. The components supporting our grid are difficult to procure, increasingly costly, and, for certain equipment, largely imported. That strain will only grow as electricity demand surges from AI data centers, electrification, and domestic manufacturing.

Luckily, a template to solve the problem already exists.

In February, the Trump administration announced Project Vault—a $12 billion initiative to build America’s first strategic reserve of critical minerals for civilian industry, backed by a $10 billion Export-Import Bank (EXIM) loan. Project Vault is still in its early stages, and important questions remain about its implementation. But the model it established—an EXIM-backed, demand-driven, public-private reserve that protects American competitiveness—has already demonstrated that the federal government can move quickly and at scale.

The next use for this model is obvious. America’s grid equipment shortage the reliability of the electric power system along with the economic growth and national security that depend on it. Call it Project SURGE—the Strategic U.S. Reserve for Grid Equipment.

The U.S. grid is under more pressure than at any point in modern history. Nearly one third of transmission infrastructure and one half of distribution infrastructure is near or past its intended lifespan. Electricity demand is skyrocketing, requiring new grid infrastructure. At the same time, extreme weather events are damaging existing infrastructure more frequently. Together, these factors have resulted in record grid equipment demand.

American supply chains have not kept pace. The equipment underpinning the electric system is increasingly expensive and hard to get. Prices for key components like transformers have quadrupled. Lead times have doubled, in part because of a yawning dependency on imports and uncertain supply chains. About 80% of large power transformers and 50% of distribution transformers are imported, and even domestically manufactured grid equipment relies heavily on imported inputs like laminations, stacked cores, and electrical steel.

These constraints have real consequences. Grid equipment shortages have delayed clean energy projects, limiting electricity supply while costs skyrocket, and caused data centers to sit empty waiting for power. Dwindling reserves of spare equipment leave utilities less able to restore service after disruptions, prolonging outages that already cost the economy over $120 billion a year.

The private sector and government have taken steps to address the shortage, but not at the necessary scale or speed. Manufacturers have committed nearly $2 billion to North American transformer manufacturing expansions since 2023. It will take years for all these facilities to come online, however, and many manufacturers are reliant on imported inputs. Industry operates vital stockpile programs—such as the Edison Electric Institute’s Spare Transformer Equipment Program and the Grid Assurance program—but these are generally limited to providing emergency backstops of specific components to large utilities and transmission owners. Electric cooperatives, public power utilities, and commercial and industrial customers are largely left out, as are domestic manufacturers who depend on imported inputs.

To support record-high demand, serve all consumers, and enable domestic manufacturing, a grid equipment reserve requires both a significant infusion of capital and coordination with a broad cross-section of industry. Building on the Project Vault model, EXIM can provide the capital to facilitate a large-scale grid equipment reserve designed around the actual needs of grid equipment consumers and manufacturers. Critically, SURGE can be executed within EXIM’s current authorities and requires no new money from Congress.

EXIM would provide a direct loan to an independent corporation—let’s say SURGE Co.—to purchase and store critical equipment and inputs needed for domestic equipment manufacturing. The government would not dictate what SURGE Co. stockpiles. Instead, it would bring together participants—utilities, power producers, data centers, other consumers, and domestic grid equipment manufacturers—to work with SURGE Co. to identify what goes into the reserve, mirroring Project Vault’s approach and avoiding duplication with existing private sector stockpiles. Like Vault, participants would pay a commitment fee for guaranteed access, which would fund loan repayment, storage, and other costs.

Participants would draw from the reserve in emergencies like supply disruptions, foreign export restrictions, natural disasters, or attacks. They could also draw for routine use, provided they replenish the reserve—like Vault. This inventory rotation smooths demand, prevents technological obsolescence, and keeps the reserve fresh.

The stable demand pull created by SURGE can also act as a tool to bolster U.S. domestic manufacturing. While statutory limitations may require SURGE Co. to initially purchase imported equipment, replenishments could be sourced from domestic manufacturers to boost production at home. And by stockpiling critical inputs, SURGE can give domestic manufacturers the supply chain certainty they need to invest in expansion.

Project Vault proved the federal government can move decisively to protect vulnerable supply chains. The grid equipment shortage is a version of the same problem. EXIM should work with industry and agencies like the Department of Energy to launch SURGE before the next crisis forces the issue.

This article originally appeared at Real Clear Energy

Weaponizing Rare Earths: How Beijing’s Controls Target U.S. Technological Edge

The suspension of China’s October 2025 export controls (Announcements 55–58, 61–62) ends on November 10, 2026. The April 2025 controls on medium/heavy REEs (dysprosium, terbium, etc.), magnets, and related items remain in force but are currently administered permissively via “general licenses” for civilian end-users.

China’s export controls on rare earth elements (REEs) and related technologies represent a calibrated, non-tariff instrument of geopolitical and economic statecraft.

Rooted in the 2020 Export Control Law and dual-use regulations, these measures are justified by Beijing as necessary for “safeguarding national security and interests” and fulfilling non-proliferation obligations.

In practice, they function as a flexible “paperwork weapon”—not outright bans, but licensing regimes that enable selective rationing, delays, and end-use scrutiny. This gives China asymmetric leverage over global supply chains without triggering immediate WTO challenges or full market rupture.

The controls escalated in two waves as a direct response to U.S. tariffs:

April 4, 2025 (Announcement No. 18): Licensing requirements imposed on seven medium/heavy REEs (samarium, gadolinium, terbium, dysprosium, lutetium, scandium, yttrium) plus compounds, metals, alloys, and NdFeB/samarium-cobalt permanent magnets. Exporters must apply for licenses, provide end-user details, and comply with traceability. This wave remains in effect today.

October 9, 2025 (Announcements 55–58, 61, 62): Dramatic expansion added five more REEs (holmium, erbium, thulium, europium, ytterbium), rare-earth mining/processing/separation equipment, production-line technologies (including assembly, maintenance, and recycling know-how), and extraterritorial reach. The latter required Chinese approval for foreign-made magnets or components containing even trace (0.1%) Chinese-origin REEs or produced with Chinese tech—effective December 1, 2025, for most items. Military-affiliated end-users faced near-automatic denials.

November 7–9, 2025: Following U.S.-China diplomatic engagements (including the Trump-Xi summit), Beijing suspended the October measures via Announcement No. 70 (until November 10, 2026) and paused related dual-use tightening (Announcement No. 72). The April 2025 framework was left intact but has been administered more permissively for civilian applications.

As of April 13, 2026, the suspension holds. MOFCOM has confirmed it will approve “qualified” export applications for genuine civilian use and has introduced streamlined “general licenses” for approved domestic producers, allowing year-long permits instead of per-shipment approvals.

The suspension of China’s October 2025 export controls (Announcements 55–58, 61–62) ends on November 10, 2026.

The April 2025 controls on medium/heavy REEs (dysprosium, terbium, etc.), magnets, and related items remain in force but are currently administered permissively via “general licenses” for civilian end-users.

Beijing has explicitly stated the pause is temporary, not a repeal—creating a structured decision point for post-2026 policy.

China’s 15th Five-Year Plan (2026–2030) is expected to reinforce domestic processing dominance while using export licensing as calibrated statecraft.

Global demand for magnet-grade REEs is projected to grow ~7% annually through 2030 (driven by EVs, wind, defense, and electronics), outpacing non-Chinese supply growth. Heavy REEs (critical for high-temperature magnets) remain ~91% China-dependent for Western needs even in 2030 scenarios. Non-Chinese NdPr capacity is forecast to rise 4.4x by 2030, but full “mine-to-magnet” scale-up for heavies lags.

U.S. countermeasures have momentum: Project Vault ($12B public-private stockpile, launched February 2026) provides a buffer; the 2027 DoD ban on Chinese-origin magnets in military platforms forces traceability; MP Materials, Lynas, USA Rare Earth, and allies are scaling processing/magnet lines (e.g., USA Rare Earth targeting commercial output by 2028). Yet experts assess meaningful heavy-REE independence remains 3–7+ years away.

Here are four plausible post-November 2026 scenarios, ranked from most to least likely based on current trends, diplomatic signaling, and supply realities:

1. Baseline: Calibrated Leverage & Managed Friction (Most Probable, ~55–60% likelihood)

China resumes selective licensing with streamlined general permits for approved civilian buyers but maintains tight scrutiny on defense, advanced semiconductors, and military-adjacent end-users. Extraterritorial rules (trace Chinese REEs/tech in foreign magnets) are enforced sporadically as a bargaining chip rather than blanket denial.

Supply Impact: Flows to the U.S./allies continue at 80–90% of current levels for commercial use; occasional delays/denials create 10–20% price volatility. Heavy REE bottlenecks persist.

U.S. Defense/Tech: Project Vault and 2027 magnet ban mitigate acute shocks, but compliance costs rise for primes (Lockheed, Raytheon). Stockpiles buy 3–6 months of surge capacity.

Geopolitical Driver: Beijing uses controls to deter full decoupling while preserving export revenue and EV/tech market access.

Outcome by 2030: China’s overall REE processing share slips to ~70–80%, but heavy-REE leverage endures. Western diversification accelerates modestly; prices stabilize higher than pre-2025 levels.

2. Escalation: Targeted or Broad Reimposition (High Risk, ~25–30% likelihood)

Triggered by U.S. tariff hikes, full enforcement of the 2027 magnet ban, Taiwan tensions, or perceived “overcapacity” in Western projects, China reimposes full October 2025 measures—including extraterritorial reach—and possibly expands to additional REEs or technologies.

Supply Impact: Magnet exports to defense-linked buyers drop sharply (as in early 2025); heavy REE compounds face 30–60% effective cutoffs for 6–12 months. Global prices spike 50–100%+ (echoing 2010 Japan precedent).

U.S. Vulnerabilities: F-35, Virginia-class subs, Arleigh Burke systems, precision munitions, and EV production face delays. Project Vault buffers initial shock, but sustained high-intensity conflict (e.g., munitions burn rate) exhausts reserves quickly.

Broader Effects: Allies (EU, Japan, Australia) coordinate friend-shoring; recycling and substitution R&D surge. Short-term industrial disruption in autos/wind/defense; inflation in green-tech transition.

China’s Calculus: Short-term pain for long-term bargaining power, but risks accelerating Western decoupling.

3. De-escalation / Extended Pause (Lower Probability, ~10–15% likelihood)

Ongoing U.S.-China diplomacy (trade truces, critical minerals dialogues) leads to a multi-year framework—perhaps a bilateral “civilian-use exemption” or allied critical-minerals trade bloc with mutual quotas. Unlikely without major concessions elsewhere (e.g., semiconductors, tariffs).

Supply Impact: Stable, predictable flows; prices moderate. China retains de facto veto power via licensing.

U.S. Gains: Breathing room for Project Vault scaling and domestic ramp-up (MP Texas facility online ~2028). 2027 ban implemented smoothly.

Risk: Creates moral hazard—delays hard decoupling and leaves U.S. exposed if Beijing later flips the switch.

4. Western Breakthrough / Structural Shift (Optimistic Tail Scenario, ~5–10% by 2030)

Accelerated allied investment + technology (recycling >10% of supply, ferrite/iron-nitride magnet substitution in mid-tier apps) plus successful heavy-REE projects (e.g., USA Rare Earth, Lynas expansions, new Australian/Canadian output) reduce China’s effective leverage to 50–60% by 2030–2035.

Enablers: Full execution of Project Vault, offtake guarantees, and price-floor mechanisms in a U.S.-led minerals bloc.

Challenges: Heavy REE separation remains the hardest bottleneck; demand growth (EVs alone doubling magnet needs) keeps the market tight.

Outcome: Leverage becomes symmetric rather than asymmetric. China shifts focus to domestic needs and downstream dominance (magnets, EVs).

Post-November 2026, REEs remain Beijing’s most precise non-kinetic pressure point on U.S. technological and military power.

The suspension has bought 12–18 months of runway, but structural dependence—especially on heavy REEs and magnets—persists into the early 2030s.

Scenario 1 (calibrated leverage) is the default path unless geopolitics escalates or Western execution dramatically outperforms.

U.S. resilience hinges on sustained funding for Project Vault, rapid scaling of domestic/allied capacity, and treating REEs as a core national-security imperative rather than a market commodity.

Complete decoupling is unrealistic in the near term; “friend-shoring + hedging” is the pragmatic strategy.

The window for decisive action is now—before the suspension expires.